The Perfect Solution for Alexandria
How Belco’s Automatic Die Cleaning System solved die cleaning for Alexandria Industries.
Extrusion Support Equipment — E40U
Safer, Smarter Die Cleaning Systems
Our die cleaning system is designed to support extrusion operations by efficiently cleaning dies so they can be returned to production quickly and safely — a safer alternative to traditional caustic cleaning methods.
Built around safety and efficiency
Traditional die cleaning often required operators to lower dies into chemical tanks, creating unnecessary safety risks. Our system modernizes that process with controlled operation and flexible handling options. Dies can be moved through the system automatically or manually, depending on production requirements and operator preference.
At the center of the system is a 1,500-gallon mix tank that prepares the cleaning solution before filling the cleaning tanks. A typical batch takes approximately one hour to produce, with performance controlled through temperature and concentration. Operating at approximately 185°F, the system delivers optimal cleaning performance while maintaining process consistency.
Each cleaning tank operates independently, allowing multiple dies to run on different schedules. Once the cleaning cycle is complete, the system automatically transitions into rinse cycles to remove any remaining residue. Fresh water is introduced through the second rinse tank, ensuring cleaner rinse water and a more effective final cleaning process.
- Mix tank capacity
- 1,500 gal
- Operating temperature
- ~185°F
- Typical installation
- 3–4 days
Advanced water management
The system continuously manages water quality by monitoring metal contamination levels and cycling water as needed. Water is circulated for approximately 25 minutes, while the rinse system uses a backfill design that helps maintain cleaner water in the final rinse stage.
Unlike many cleaning systems, our design is engineered to operate without solids, helping reduce maintenance requirements and maintain system performance over time.
A large-capacity waste tank provides additional holding capacity and operational flexibility. Stainless steel waste tank options are available for customers seeking enhanced durability and corrosion resistance.
Engineered for long-term performance
What sets our system apart is its robust construction. Built with durability in mind, the system is designed to withstand years of industrial use while maintaining reliable performance. Customers benefit from a stronger, sturdier design and a longer service life compared to lighter-duty alternatives. Operators can easily position dies directly on the integrated support bars, simplifying loading and unloading procedures.
Every system is tested with water before shipment to verify operation and performance. Typical installation requires only three to four days, allowing customers to begin realizing the benefits quickly.
Technical specifications
| Model number | E40U |
|---|---|
| Mix tank capacity | 1,500 gallons |
| Cleaning solution prep time | Approximately 1 hour per batch |
| Operating temperature | Approximately 185°F |
| Water circulation time | Approximately 25 minutes |
| Final rinse duration | Approximately 10–20 minutes |
| Tank operation | Each cleaning tank runs independently |
| Die handling | Automatic or manual |
| Testing | Factory tested with water before shipment |
Available options
- Automatic die transfer system
- Manual die transfer operation
- Stainless steel waste tank upgrade
Automatic die cleaning FAQs
How does the Automatic Die Cleaning System improve safety?
The system eliminates many of the risks associated with traditional caustic cleaning methods by providing controlled cleaning operations and reducing direct operator interaction with cleaning tanks.
Can dies be moved automatically?
Yes. The system can be configured for either automatic or manual die movement depending on operational requirements.
How long does a cleaning solution batch take to prepare?
A typical batch takes approximately one hour to prepare in the 1,500-gallon mix tank.
How is rinse water kept clean?
The system uses a dual-rinse configuration with a backfill design that introduces fresh water into the second rinse stage, helping maintain cleaner rinse water.
What makes this system different from competitors?
The system combines robust construction, solids-free operation, advanced water management, independent tank operation, and a unique fill design that improves cleaning efficiency while extending equipment life.
How long does installation take?
Typical installation requires approximately 3–4 days.
See it working
Case studies and guidance from the Belco team.
Why Your Company Needs an Automatic Die Cleaning System
The case for moving on from traditional caustic die cleaning.
Ready to improve your die cleaning process?
Contact us to learn how our die cleaning system can make your operation safer, cleaner, and more efficient.